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  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines

product

FOUR-HEAD CORNER CRIMPING MACHINE FOR ALUMINIUM WINDOWS AND DOORS EVO 4CC - ALUMINIUM MACHINES - Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
FOUR-HEAD CORNER CRIMPING MACHINE FOR ALUMINIUM WINDOWS AND DOORS EVO 4CC


FOUR-HEAD CORNER CRIMPING MACHINE FOR ALUMINIUM WINDOWS AND DOORS EVO 4CC – Precision, Speed, and Industrial Performance

The FOUR-HEAD CORNER CRIMPING MACHINE FOR ALUMINIUM WINDOWS AND DOORS EVO 4CC is a fully automatic, servo-hydraulic system designed for the simultaneous crimping of all four corners of aluminium window and door frames.
Engineered for manufacturers who demand maximum precision, repeatability, and productivity in the fabrication of aluminium profiles, the EVO 4CC delivers outstanding performance in window, door, and façade production.

By combining servo-controlled positioning with a dual-stage hydraulic pressure system, the Four-Head Corner Crimping Machine for Aluminium Windows and Doors EVO 4CC enables perfectly synchronized crimping of all four corners in a single cycle.
This dramatically reduces production time while ensuring flawless frame alignment and consistent corner strength.

Technical Features of the EVO 4CC

The EVO 4CC Four-Head Corner Crimping Machine for Aluminium Windows and Doors integrates advanced servo motion control with precision hydraulic engineering.
All four crimping heads operate simultaneously, ensuring even pressure distribution and perfect 90° corner joints on every frame.

Main Technical Specifications:

  • Four hydraulic crimping heads: simultaneous processing of all four corners of the frame

  • Servo-driven positioning system: precision motion control on X and Y axes at 15 m/min

  • Dual-stage hydraulic system: low-pressure alignment followed by high-pressure crimping

  • Hydraulic pressure: 6–8 bar

  • Power consumption: 8.4 kW (400 V, 50–60 Hz)

  • Crimping blade stroke: 40 mm, distance between blades 100 mm

  • Profile size range:

    • Minimum length: 515 mm (vertical/horizontal)

    • Maximum length: 2000 mm (vertical) / 3400 mm (horizontal)

  • Standard equipment:

    • 12" industrial touchscreen control

    • Safety barrier with light curtain

    • Integrated barcode reader for automated workflow

    • 5 mm and 7 mm crimping blade sets (custom sizes optional)

The EVO 4CC is CE-certified, energy-efficient, and built for long-term industrial operation.

Advantages of the EVO 4CC

The Four-Head Corner Crimping Machine for Aluminium Windows and Doors EVO 4CC offers a comprehensive range of benefits that make it a key asset for modern production lines:

  1. Maximum productivity: four corners crimped in one fully automatic cycle.

  2. Servo precision: perfect positioning and repeatability on every frame.

  3. Symmetrical pressure: identical hydraulic force on all four heads ensures consistency.

  4. Stable operation: heavy-duty steel frame minimizes vibration and deflection.

  5. Certified safety: CE-compliant design with safety barriers and emergency-stop system.

  6. Low maintenance: easy access to hydraulic and servo components.

  7. User-friendly interface: 12" touchscreen with intuitive control and visual error display.

  8. Energy efficiency: smart hydraulic pressure management reduces consumption.

With Evomatec’s extensive experience from numerous industrial installations, every EVO 4CC is manufactured and tested under strict CE guidelines to guarantee precision, reliability, and long-term stability.

Application Areas

The EVO 4CC Four-Head Corner Crimping Machine is ideal for manufacturers operating in:

  • Window production: precise corner joining for sash and frame assemblies.

  • Door manufacturing: strong and durable corner crimping for aluminium door profiles.

  • Façade systems: seamless joining of façade frame components.

  • General metal fabrication: versatile use for all aluminium frame structures.

The EVO 4CC is particularly suitable for mass production and automated assembly lines, where speed, precision, and repeatability are critical.

Operating Principle

During the production cycle, aluminium profiles are automatically positioned and servo-aligned.
The Four-Head Corner Crimping Machine EVO 4CC then executes a two-stage hydraulic process:

  • Stage 1 – Alignment: low-pressure positioning ensures perfect profile orientation.

  • Stage 2 – High-pressure crimping: simultaneous hydraulic joining of all four corners.

The result:

  • Perfect 90° corner alignment

  • Stress-free, deformation-free joints

  • No need for secondary finishing

  • Excellent repeatability in continuous operation

This advanced process ensures consistent frame geometry and maximum corner strength in every production batch.

Quality, Safety, and CE Compliance

Each EVO 4CC Four-Head Corner Crimping Machine for Aluminium Windows and Doors is built to meet the latest European CE standards for safety and performance.
Evomatec uses only high-quality hydraulic components, precision servo drives, and durable structural frames to ensure long-lasting accuracy and stability.

Every unit is fully tested and calibrated before delivery, guaranteeing immediate production readiness upon installation.
Evomatec’s engineering team focuses on operator safety, ergonomics, and easy service access, ensuring maximum uptime and long-term reliability.

Technical Summary

  • Hydraulic pressure: 6–8 bar

  • Air consumption: 60.8 L/min

  • Motor power: 8.4 kW

  • Power supply: 400 V / 3N / 50–60 Hz

  • Positioning speed: 15 m/min (X & Y axes)

  • Profile size range: 515–3400 mm

  • Touchscreen: 12” industrial control panel

  • Machine length: 4100 mm

  • Height: 2815 mm

  • Approximate weight: 2500 kg

Cost Efficiency and Investment Value

The EVO 4CC significantly boosts production output and reduces operating costs.
By crimping all four corners simultaneously, it minimizes cycle time and operator involvement while maximizing throughput.

Key economic benefits:

  • Lower unit production costs

  • Reduced labor requirements

  • Faster assembly cycles

  • Minimal rework and waste

  • Long service life with low maintenance costs

The EVO 4CC integrates seamlessly into automated production environments and Industry 4.0 systems, providing a future-ready solution for aluminium manufacturers.

Conclusion – Precision in Four Dimensions

The Four-Head Corner Crimping Machine for Aluminium Windows and Doors EVO 4CC represents the next generation of precision corner joining technology.
It combines advanced servo motion control, intelligent hydraulics, and robust mechanical design to deliver unmatched performance in aluminium frame assembly.

By crimping all four corners simultaneously, the EVO 4CC ensures exceptional accuracy, efficiency, and productivity — making it the ideal choice for industrial window, door, and façade manufacturers.

Evomatec’s CE-certified engineering and proven production expertise guarantee long-term reliability, operational safety, and consistent quality.

Contact our sales team: info@evomatec.de

Request your free consultation at www.evomatec.com

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