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5 Axis Monoblock Milling Machine

The Evomatec Machine Tool EVO FR 3500 is engineered with precision and crafted entirely from GG30 cast iron, sourced from our proprietary foundry. The castings undergo a stress-relieving heat treatment, ensuring optimal structural integrity and performance. The body components are precisely machined on advanced milling equipment, and the surfaces for linear guide mounting are meticulously ground for unparalleled accuracy.

Key Features:

    Monoblock Cast Iron Body Design: Constructed from a single block of GG30 cast iron, the IGM FR 3500 offers exceptional rigidity and eliminates the need for heavy-duty foundation work. This innovative design contributes to enhanced machine stability and reduced vibrations during operation.

    Advanced Cooling System: All axes are equipped with water-cooling systems that operate in critical areas where dynamic components are located. This cooling mechanism is designed to minimize thermal distortion during axis movements, particularly when handling heavy components, ensuring high-precision machining. The special casting technique is patent-protected.

    Precision Measurement and Assembly: The machine components are carefully measured and assembled using state-of-the-art tools, including the Renishaw Laser Interferometer, Niveltronic precision devices with Bluetooth communication, Atos 3D Scanner, and certified granite gauge blocks, ensuring the highest standards of accuracy.

    High-Performance Axis Drive Systems: The drive systems are composed of high-quality linear guideways, servo motors, gear units, and rack-and-pinion gear systems, all chosen for their performance and reliability. Each axis is equipped with absolute measuring scales for precise position feedback.

    Top-Tier Components: Every kinematic, pneumatic, hydraulic, electrical, and electronic component is sourced from leading brands to guarantee the utmost quality and reliability, ensuring the long-term performance and durability of the machine.

    Monoblock Design for Stability and Accuracy: The monoblock design significantly contributes to the machine’s high stability and accuracy. All aspects of the design undergo dynamic, static, stress, vibration, and fatigue analyses using finite element methods to ensure the highest engineering standards and optimized production planning.

    High-Speed Machining Head: Equipped with a fork-type machining head, capable of reaching 16,000 rpm and delivering up to 220 Nm of torque, ensuring precise and high-speed machining for various applications.

    Compliance with International Standards: The machine adheres to CE, VDI-DGQ 3441, and ISO standards for accuracy, performance, and safety, ensuring it meets industry norms and customer requirements.

 

EVO FR 3500

• X Axis Stroke (mm): 2500
• Y Axis Stroke (mm): 3500
• Z Axis Stroke (mm): 1400
• A Axis Rotation (°): ± 115
• C Axis Rotation (°): ± 360
• Rapid Feedrate (m/min):
  • X: 30
  • Y: 30
  • Z: 30
• Spindle Speed (rpm): 12500
• Spindle Power (kW) - S1: 54
• Spindle Torque (Nm) - S1: 200
• Spindle Torque (Nm) - S6: 235
• Tooling Taper Type: HSK-A100
• Positioning Accuracy (mm): 0,012
• Repeatability Accuracy (mm): 0,010
• Table Load (kg/m²): 4000
• Machine Size (mm):
  • X: 7800
  • Y: 7370
  • Z: 6600
• Machine Weight (kg): 70000

 

EVO FR 3500 XL

• X Axis Stroke (mm): 6500
• Y Axis Stroke (mm): 3500
• Z Axis Stroke (mm): 1400
• A Axis Rotation (°): ± 115
• C Axis Rotation (°): ± 360
• Rapid Feedrate (m/min):
  • X: 30
  • Y: 30
  • Z: 30
• Spindle Speed (rpm): 12500
• Spindle Power (kW) - S1: 54
• Spindle Torque (Nm) - S1: 200
• Spindle Torque (Nm) - S6: 235
• Tooling Taper Type: HSK-A100
• Positioning Accuracy (mm): 0,012
• Repeatability Accuracy (mm): 0,010
• Table Load (kg/m²): 4000
• Machine Size (mm):
  • X: 11500
  • Y: 7400
  • Z: 6600
• Machine Weight (kg): 120000

 

EVO FR 3500 XXL

• X Axis Stroke (mm): 10500
• Y Axis Stroke (mm): 3500
• Z Axis Stroke (mm): 2350
• A Axis Rotation (°): ± 115
• C Axis Rotation (°): ± 360
• Rapid Feedrate (m/min):
  • X: 30
  • Y: 30
  • Z: 30
• Spindle Speed (rpm): 12500
• Spindle Power (kW) - S1: 54
• Spindle Torque (Nm) - S1: 200
• Spindle Torque (Nm) - S6: 235
• Tooling Taper Type: HSK-A100
• Positioning Accuracy (mm): 0,012
• Repeatability Accuracy (mm): 0,010
• Table Load (kg/m²): 4000
• Machine Size (mm):
  • X: 16000
  • Y: 7400
  • Z: 8500
• Machine Weight (kg): 195000

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