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Bar Processing and Cutting Center EVOAIIC – CNC Precision for PVC, Plastic, and Window Profiles

Innovative Technology for Modern PVC Profile Processing

The EVOAIIC Bar Processing and Cutting Center from Evomatec has been specially designed for the precise, fully automated, and efficient processing of PVC profiles, plastic profiles, window frames, sash profiles, door frames, and blend frames.
This high-performance CNC system combines 8 servo-controlled axes, an intelligent cutting module, and a modular structure to execute even the most complex machining processes in a single cycle — including cutting, milling, drainage channel drilling, punching, and marking.

With its unique combination of precision, speed, and flexibility, the EVOAIIC represents the core of modern PVC window and door production, where efficiency and accuracy define productivity and profitability.

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Technological Excellence in PVC Profile Machining

The EVOAIIC machining center is purpose-built for thermoplastic materials such as PVC (polyvinyl chloride).
It combines robust mechanical engineering with high-dynamic CNC control, enabling fully automatic multi-face processing of PVC profiles without manual repositioning.
It meets the highest industrial demands for surface quality, dimensional precision, and process stability.

With eight servo-driven CNC axes and an intelligent robotic feeder, the EVOAIIC performs all machining steps automatically.
Each axis operates under precise digital control, ensuring synchronized movement and repeatable accuracy — ideal for serial production of window frames, sashes, and door profiles.

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Design and Structure of the EVOAIIC

The EVOAIIC’s modular construction allows multiple machining stations to operate independently or in synchronization.
Milling, cutting, and punching operations can run simultaneously, dramatically reducing production time and increasing efficiency.

Multi-Surface Machining

Seven air-cooled milling spindles, each adjustable at different angles, enable simultaneous machining on up to four sides of a profile.
This makes it ideal for window sashes with drainage slots, blend frames with locking grooves, or door profiles with reinforcement cavities.

Automated Cutting Module

The integrated cutting unit features a Ø 550 mm carbide saw blade capable of miter cuts from 30° to 150°, providing clean and burr-free results.
Combined with servo-controlled angular positioning, the system achieves exceptional cutting accuracy on PVC and plastic profiles.

High Output and Automated Material Handling

An advanced loading and unloading system allows simultaneous handling of up to 10 bars, ideal for mass production.
A servo-controlled robotic gripper positions profiles precisely without operator intervention, ensuring consistent quality and throughput.

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Technical Specifications

• CNC Axes: 8 servo-controlled axes

• Max. Profile Length: 7500 mm

• Min. Profile Length: 1200 mm

• Profile Capacity: 10 pieces

• Saw Blade: Ø 550 mm carbide

• Cutting Angle: 30° – 150° (servo-driven)

• Feed Rate: up to 90 m/min

• Milling Spindles: 7 air-cooled, 18,000 rpm

• Tool Holder: ER20

• Spindle Power: 3 kW each

• Total Power: 31.35 kW

• Control Unit: 15″ industrial touchscreen PC

• Data Transfer: Ethernet, USB, remote access

• Air Pressure: 6–8 bar

• Automatic Lubrication: integrated

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Control System and Software Integration

The EVOAIIC is equipped with an advanced industrial control platform based on a 15-inch touchscreen PC, offering intuitive operation and full network connectivity.
The system supports direct integration with CAD/CAM environments, allowing seamless import of cutting lists and optimization programs.
An integrated barcode printer enables production tracking and identification for batch and job management.

Fully compatible with Industry 4.0, the EVOAIIC provides real-time monitoring, data storage, and remote diagnostics, ensuring efficient control and continuous process optimization.

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Advantages of the EVOAIIC for PVC and Plastic Profiles

1. Maximum Precision in Every Operation

Servo-driven axes and high-speed milling spindles guarantee ultra-precise cuts, holes, and routing operations — even on complex or thin-walled PVC profiles.

2. High Productivity Through Parallel Processing

Multiple spindles and cutting stations allow simultaneous operations, drastically reducing cycle times and increasing output.

3. Full Flexibility for Different Profile Types

Whether window frames, sash profiles, or door casings, the EVOAIIC automatically adapts to profile geometries and is ideal for both standard and custom PVC profile production.

4. Energy Efficiency and Sustainability

Servo motors activate only when required, reducing total power consumption by up to 30% compared to conventional systems.

5. Enhanced Safety and Reliability

The EVOAIIC meets CE safety standards, with a fully enclosed machining area, automatic lubrication system, and integrated chip conveyor for a clean, safe, and efficient work environment.

6. Future-Proof CNC Technology

Its open software architecture and modular expansion design make the EVOAIIC adaptable to future manufacturing demands and new profile systems.

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Applications in the PVC Industry

• Window Production: precise CNC machining for frames and sashes

• Door Manufacturing: accurate cutting and milling for casings and door frames

• Facade and Conservatory Construction: high-precision processing of structural PVC elements

• Industrial Plastic Components: drilling and cutting for custom plastic and PVC parts

• Mass Production: efficient, repeatable processing for high-volume manufacturing

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Future Outlook: Digitalization and Industry 4.0

The EVOAIIC represents the next generation of digitally networked PVC profile machining.
With cloud-based data connectivity, real-time monitoring, and automated material optimization, Evomatec delivers a platform for fully integrated smart manufacturing.

Its modular design allows seamless integration into existing production lines — as a standalone machining center or a fully automated production cell.

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Conclusion – Efficiency, Precision, and Innovation in PVC Profile Processing

The EVOAIIC Bar Processing and Cutting Center combines CNC precision, servo technology, and industrial automation into a single, high-performance solution that defines the future of PVC profile machining.
Whether in window and door production or industrial series manufacturing, it ensures exceptional processing quality, high productivity, and significant reductions in material and energy costs.

With its flexibility, energy efficiency, and digital intelligence, the EVOAIIC is a smart investment in the future of PVC profile manufacturing.

Request your free consultation at https://evomatec.de/en/contact/

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