---

Saw Automation for PVC, Plastic, and Window Profiles EVOL PLUS

Maximum Precision, Automation, and Efficiency in Profile Cutting

The EVOL PLUS Saw Automation by Evomatec is an advanced industrial cutting system designed for precise, high-speed, and fully automated processing of PVC, plastic, and window profiles.
With a Ø 550 mm carbide saw blade, servo-controlled profile feeding system, and CNC dual-axis positioning, the EVOL PLUS guarantees highly accurate, repeatable cuts while maintaining exceptional productivity.

This high-performance system was developed specifically for the window, door, and façade manufacturing sectors, where clean mitre cuts, smooth surfaces, and consistent accuracy are essential.
It’s ideally suited for the serial production of frames, sashes, casings, and profiles, combining cutting-edge servo technology with industrial reliability and energy efficiency.

---

Advanced Technology for PVC and Plastic Profile Processing

The EVOL PLUS integrates servo-driven automation, CNC precision, and hydro-pneumatic feed control into a robust industrial design.
It is specifically optimized for thermoplastic materials such as PVC, ABS, PMMA, and polycarbonate, ensuring burr-free, deformation-free cuts without overheating or melting the profile surface.

All cutting parameters — angles, speed, and feed — are digitally managed through a 10-inch touchscreen control panel that allows for storing, recalling, and modifying production programs for high-volume manufacturing.

---

Technical Specifications of the EVOL PLUS Saw Automation

Performance and Control

• Servo-controlled angle adjustment from –22.5° to +45°

• CNC positioning via robotic profile pusher

• Digitally adjustable feed speed and saw blade motion

• Hydro-pneumatic feed system for stable, uniform pressure

• 10″ touchscreen interface with process control and diagnostics

• Ethernet and USB connectivity for Industry 4.0 integration

Cutting and Machine Data

• Saw blade diameter: Ø 550 mm (tungsten carbide-tipped)

• Motor power: 3 kW / 4 HP

• Cutting angles: –22.5°, 0°, +45° (automatically controlled)

• Cutting length: 20 mm – 6500 mm

• Accuracy: ± 0.2 mm

• Cutting speed: up to 90 m/min

• Air pressure: 6–8 bar | Air consumption: 62 L/min

• Machine weight: approx. 1357 kg

---

Configuration and Control System

The EVOL PLUS is engineered for long-term industrial use in PVC and plastic profile fabrication.
From profile loading to the final cut, every process step is fully automated for maximum efficiency.

Standard Configuration

• Dual-axis servo drive (X and Y)

• CNC-controlled automatic angle adjustment

• Pneumatic clamping (horizontal and vertical)

• Cooling and mist lubrication system for PVC and plastic materials

• Robotic gripper system for automated profile feeding

• CE-certified safety enclosure with light curtain protection

• Barcode printer for production tracking

• Outfeed conveyor with measuring scale

• Real-time process monitoring via touchscreen

Optional Equipment

• EVOSOFT integrated cutting optimization software

• Automatic chip and dust extraction system

• Profile recognition sensors for variable cross-sections

• Additional support arms for long profiles

---

Advantages of the EVOL PLUS Saw Automation

1. Precision and Repeatability

Servo-driven dual-axis control ensures micrometer-level cutting accuracy on every operation.
Whether processing window profiles, door frames, or plastic sashes, every component is cut to exact dimensions with consistent angular precision.

2. Fully Automated Operation

The EVOL PLUS performs all cutting tasks automatically — loading, measuring, and cutting — making it ideal for mass production and high-throughput operations.

3. Perfect Cut Quality

Its hydro-pneumatic feed system ensures smooth, vibration-free movement, producing clean, burr-free surfaces ready for direct welding or assembly in PVC window manufacturing.

4. Energy Efficiency and Low Maintenance

The servo-drive system reduces energy consumption by up to 30%, while its modular industrial design guarantees minimum maintenance and maximum uptime.

5. Safety and Operator Comfort

CE-certified safety covers, light curtain systems, and intuitive touch control ensure maximum operator protection and simple, efficient operation.

---

Applications of the EVOL PLUS Saw Automation

Designed for industrial-scale manufacturing of PVC, plastic, and window profiles, the EVOL PLUS is ideal for multiple production environments:

Window Manufacturing

• Accurate mitre cuts for frames, sashes, and glazing beads

• Consistent, repeatable production for PVC window systems

Door Manufacturing

• Clean and precise cuts for casings, frames, and profiles

• High dimensional accuracy for large plastic door components

Façade and Conservatory Construction

• Processing long PVC or hybrid profiles

• Seamless integration into automated façade production lines

General Plastic Fabrication

• Suitable for PVC, ABS, PMMA, polycarbonate, and composite profiles

• High precision for industrial plastic components and profile systems

---

Technical Innovation: Servo Robotic Profile Feed System

At the heart of the EVOL PLUS is its servo-driven robotic profile feed system, which automatically detects, grips, and positions each profile with repeatability below 0.2 mm.
Its dual-axis servo control (X/Y) synchronizes the motion of the profile and saw head, ensuring high-speed, perfectly aligned cutting cycles.

Combined with digital CNC control, the EVOL PLUS can store, manage, and reproduce complex cutting programs — making it the ideal solution for continuous series production.

---

Industry 4.0 Integration and Future-Ready Design

With Ethernet and USB connectivity, the EVOL PLUS is fully Industry 4.0 compatible.
Production data, cutting lists, and barcode tracking can be synchronized in real time, allowing for intelligent, connected manufacturing in the window and door industry.

Supported by Evomatec’s global service network with over 270 locations worldwide, users benefit from quick maintenance, spare parts availability, and expert technical assistance.

---

Conclusion – Precision and Automation in PVC Profile Cutting

The EVOL PLUS Saw Automation for PVC, Plastic, and Window Profiles represents the pinnacle of servo technology, digital precision, and industrial productivity.
It combines automated feeding, CNC angle control, and intelligent cutting optimization in one efficient system.

For manufacturers seeking speed, precision, and long-term reliability in PVC and plastic profile processing, the EVOL PLUS delivers unmatched performance and efficiency.

Contact our sales team: info@evomatec.de
Request a free consultation: https://evomatec.de/en/contact/

---