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Wedge Cutting Saw and Notching Saw EVOS – Precision and Efficiency for Aluminium Profiles

The Wedge Cutting Saw and Notching Saw EVOS is specifically designed for the precise mitering and notching of aluminium profiles. As a combined Wedge Cutting Saw and Notching Saw for Aluminium Profiles, it delivers outstanding cut quality, repeatable angle precision, and short setup times in a robust, industry-grade design. Whether performing V-cuts, arrow cuts, 45° miters, or 90° notches, the EVOS ensures clean, burr-free results and maximum process stability in window, door, and façade manufacturing.

Why Choose a Wedge Cutting and Notching Saw for Aluminium Profiles?

A Wedge Cutting Saw and Notching Saw for Aluminium Profiles reduces handling, eliminates measuring errors between workstations, and ensures consistent quality—from the first cut to the thousandth. With its hydro-pneumatic feed control, precision blade guidance, and solid machine base, it guarantees reproducible angles and smooth surface quality. The result: perfectly fitting corner joints, less rework, and shorter production cycles.

Precision in Wedge and Notch Cutting

The EVOS combines high-precision wedge cutting (V-cuts and arrow cuts) with accurate notching (90° corner cuts and detailed recesses). Process parameters—feed rate, blade speed, and depth control—are adjusted according to material type and profile geometry. As a result, this Wedge Cutting and Notching Saw for Aluminium Profiles can handle thin-walled visible profiles as well as heavy façade sections with equal accuracy and minimal burr formation.

Technical Specifications

• Two Ø 500 mm carbide-tipped saw blades with high concentric precision for clean cut surfaces

• Hydro-pneumatic cutting system for constant, low-vibration feed movement

• Variable blade speed control for different aluminium alloys and cross-sections

• Pneumatic clamping units (horizontal and vertical) for secure and stable positioning of profiles

• Dual-motor system (each 4 kW, 2,900 rpm) for dynamic cutting response

• Cooling system to reduce heat generation and extend tool life

• Operating pressure: 6–8 bar | Air consumption: 55 L/min

• Profile height capacity: up to 250 mm

• CE-compliant safety cover with locking mechanism and two-hand operation

• Operator control panel with guided parameter setup and program storage

Operation and Safety

The control panel guides the operator through profile selection, cutting angle configuration, and clamping setup. Preset recipes for recurring profile types can be stored and recalled in seconds. The Wedge Cutting and Notching Saw for Aluminium Profiles continuously monitors key parameters—safety cover status, air pressure, and clamp engagement—to prevent operating errors. This ensures maximum uptime and operational reliability in continuous production.

Key Advantages

Clean, Burr-Free Cutting
Carbide blades, rigid kinematics, and hydro-pneumatic feed deliver smooth, accurate surfaces—ideal for visible aluminium joints.

Low-Vibration, Durable Mechanics
A solid cast-iron frame minimizes vibration, enhances accuracy, and prolongs tool life.

Low Maintenance and Energy Efficient
Accessible components and an optimized pneumatic system reduce service needs and operating costs.

Fast Changeovers
Preset cutting programs for V-, 45°, 90°, and arrow cuts ensure rapid profile switching.

CE-Certified Safety
Lockable safety enclosure and two-hand control meet European safety standards.

Application Areas

• Window Production – precision cutting of sash and frame profiles

• Door Manufacturing – accurate miters and notches for thresholds and frame joints

• Façade Construction – V-cuts and 90° notches on façade and cover profiles

• General Profile Processing – repeatable angle cuts and functional recesses for assembly or drainage

Quality and Cost Efficiency

With the Wedge Cutting and Notching Saw EVOS, angle deviations are minimized and rework is reduced. Smooth, burr-free surfaces shorten assembly times and ensure precise fit during downstream processes. Defined notch geometry enables consistent installation of fittings, corner joints, and covers — improving both efficiency and finished quality.

Conclusion

The Wedge Cutting and Notching Saw EVOS is the ideal solution for professionals requiring precision cutting of aluminium profiles with high repeat accuracy, perfect surface finish, and industrial safety. As a Wedge Cutting and Notching Saw for Aluminium Profiles, it combines precision mechanics, controlled servo motion, and intuitive operation in a compact, CE-certified system — precise, low-vibration, low-maintenance, and energy-efficient.

Contact our sales team: info@evomatec.de

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