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  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines

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SAWING MACHINE FOR ALUMINUM PROFILES EVOL PLUS - ALUMINIUM MACHINES - Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
SAWING MACHINE FOR ALUMINUM PROFILES EVOL PLUS


Sawing Machine for Aluminum Profiles EVOL PLUS – Precision, Automation, and Maximum Efficiency in Aluminum Processing

Industrial Quality for Precise Cutting of Aluminum Profiles

The EVOL PLUS sawing machine from Evomatec is a state-of-the-art, fully automated cutting system designed for precise and efficient processing of aluminum profiles, window frames, door profiles, and facade elements.
With a saw blade diameter of Ø 550 mm, a servo-driven profile feeding system, and CNC positioning on two axes, this machine sets new standards for accuracy, repeatability, and productivity in industrial aluminum processing.

Specially engineered for professional use in window, door, and facade manufacturing, the EVOL PLUS combines servo drive technology, digital process control, and a hydro-pneumatic feed system into a robust, durable, and energy-efficient solution.
The result: precise miter cuts, burr-free edges, and maximum repeat accuracy with minimal operator effort.

Technological Excellence in Aluminum Profile Machining

The EVOL PLUS was developed to meet the increasing demands of modern aluminum processors.
Its advanced servo and CNC technology ensures precise movement and controlled cutting performance – ideal for aluminum window profiles, door frames, sashes, mullions, and facade systems.

The combination of servo-controlled axes, robotic positioning precision, and a hydro-pneumatic feed system guarantees smooth, vibration-free operation even with long and thin-walled profiles.
Every movement is electronically monitored, achieving the highest possible dimensional accuracy and process stability.

Technical Data and Configuration

Technical Specifications

  • Saw blade: 2 × Ø 550 mm (tungsten carbide-tipped)

  • Motor power: 3 kW / 4 HP per unit

  • Rotation speed: 3000 rpm

  • Cutting length: 20 mm – 6500 mm

  • Angle range: –22.5° to +45°, servo-controlled

  • Feed speed: up to 90 m/min

  • Cutting accuracy: ± 0.2 mm

  • Air pressure: 6 – 8 bar | Consumption: 62 L/min

  • Total power: 9.1 kW | 400 V | 50–60 Hz

  • Machine weight: approx. 1357 kg

Standard Equipment

  • Servo-controlled angle adjustment (–22.5° to +45°)

  • Robotic profile feeder with CNC positioning system

  • Hydro-pneumatic feed system for smooth cutting motion

  • Pneumatic clamping (horizontal + vertical)

  • Automatic blade cooling and lubrication system

  • 10” touchscreen control panel with program memory

  • Ethernet and USB data interfaces

  • Safety enclosure with CE-certified control system

  • Roller table and conveyor for long profiles

Optional Equipment

  • EVOSOFT – integrated cutting optimization system

  • Barcode printer for production tracking

  • Automatic chip extraction unit

  • Additional support arms for extra-long aluminum profiles

Precision, Stability, and Repeat Accuracy

The EVOL PLUS features a sophisticated servo-driven robotic feeder that positions and cuts profiles fully automatically.
Each movement along the X and Y axes is synchronized and electronically controlled, achieving dimensional tolerances as low as ± 0.2 mm.
This precision ensures perfect cuts for aluminum windows, doors, and facade frames – without the need for reworking.

The hydro-pneumatic feed system minimizes vibration, optimizes cutting pressure, and prevents thermal distortion of sensitive aluminum surfaces.
The result is smooth, burr-free cutting edges, ideal for anodized or powder-coated aluminum profiles.

Maximum Productivity through Full Automation

The EVOL PLUS operates fully automatically – from profile feeding to cutting and unloading.
The system detects length, calculates positioning, and executes the cutting cycle with high repeat precision, making it ideal for serial production and industrial automation.

With integrated barcode and data transfer systems, the machine can connect directly to ERP or production planning software.
The optional EVOSOFT optimization module reduces material waste and increases material utilization across all aluminum profile sizes.

Safety, User Comfort, and Energy Efficiency

The EVOL PLUS complies with all European CE safety standards and is equipped with light curtains, emergency-stop systems, and interlocked safety guards.
Its closed cutting area protects operators from chips and noise, while the intuitive 10-inch touchscreen provides simple and precise control of all operating parameters.

The servo-drive system only consumes power when needed, reducing energy consumption by up to 30% compared to conventional systems.
Maintenance-free bearings, automatic lubrication, and modular design minimize downtime and increase overall machine lifespan.

Application Areas of the EVOL PLUS Sawing Machine

Window Production

Precise cutting of frame, sash, and glazing bar profiles for aluminum window systems
High dimensional accuracy for welded or bolted connections

Door Manufacturing

Accurate miter cuts for aluminum door frames and casings
Perfect surface quality even with large-format profiles

Facade Construction

Cutting long structural and decorative aluminum profiles for facade systems
Automated production for continuous and large-scale operations

Industrial Profile Production

High-speed processing of aluminum components for lightweight construction, machinery, and vehicle manufacturing

Light Metal Processing

Clean, burr-free cutting of thermally broken, anodized, or coated aluminum profiles

Key Advantages at a Glance

  • Servo-controlled precision on two axes (X/Y)

  • Automatic angle adjustment for flexible cutting options

  • Highest repeat accuracy for mass production

  • Energy-efficient performance through intelligent control

  • CE-certified safety systems for maximum operator protection

  • Material-saving optimization with cutting software

  • Easy integration into production lines

  • Durable, vibration-free machine construction

Innovation in Aluminum Profile Processing

At the heart of the EVOL PLUS lies its servo-driven robotic profile feeder, which automatically detects, grips, and positions each profile with extreme accuracy.
Together with the dual-axis CNC control, it allows for dynamic cutting operations – ideal for variable production programs and changing profile geometries.

The EVOL PLUS seamlessly integrates into Industry 4.0 environments.
Production data, cut lists, and process statistics can be transmitted, stored, and analyzed via Ethernet or USB.
This makes it a key element of modern, digitally connected manufacturing.

Conclusion – Efficiency, Precision, and Future-Readiness

The EVOL PLUS sawing machine represents the pinnacle of accuracy, stability, and productivity in aluminum profile machining.
With its servo technology, digital control system, and hydro-pneumatic feed mechanism, it combines everything modern manufacturers need to stay competitive.
Whether in window, door, or facade production, the EVOL PLUS delivers consistent precision, reduces production costs, and maximizes efficiency.

Request your free consultation at https://evomatec.de/en/contact/

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