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Saw and Drilling Machine for Aluminium Profiles EVO DD – Precision Cutting and Drilling in One Compact System

The Saw and Drilling Machine for Aluminium Profiles EVO DD combines precise miter cutting, drilling, and optional threading in one fully automated process.
For manufacturers in the window, door, and façade industry, this saw and drilling machine for aluminium profiles delivers maximum accuracy, minimal cycle times, and reduced manual handling.
Its robust frame, servo-driven axes, and digital process control ensure burr-free cuts and precisely positioned holes — efficient, safe, and fully CE-certified.

Why choose a combined Saw and Drilling Machine for Aluminium Profiles EVO DD?

The EVO DD saw and drilling machine for aluminium profiles eliminates multiple setups, saves time, and reduces errors.
Instead of cutting, repositioning, and drilling on separate machines, all operations — cutting, mitering, drilling, and threading — are completed in a single clamping cycle.
This integration boosts productivity, improves process reliability, and lowers unit costs.
For serial and variable production, the EVO DD delivers consistent results with minimal material waste and quick changeovers via its intuitive control interface.

Precision and automation at the highest level

Servo-controlled feed, digitally synchronized saw-blade motion, and programmable drilling cycles form the technological core of the EVO DD.
Profiles are automatically identified, positioned, and clamped for processing.
The digital recipe management system allows storage of feed rates, spindle speeds, drilling patterns, and miter angles, so the EVO DD saw and drilling machine for aluminium profiles performs cutting, drilling, and threading operations with repeatable precision.
A fully enclosed safety cabin with integrated light curtain ensures maximum operator safety and CE compliance.

Technical Specifications

• Saw blade: Ø 500 mm tungsten-carbide (TCT) blade for clean, burr-free cuts

• Feed system: servo-driven automatic profile feed with digital positioning

• Drilling capacity: up to Ø 10 mm | Thread cutting: up to M10

• Drilling spindle: 0.8 kW | 18 000 rpm | ER20 collet

• Tapping spindle: 0.8 kW | 3 000 rpm | ER16 collet

• Drilling depth: up to 100 mm for 100 mm-high profiles

• Cutting accuracy: ± 0.2 mm | Minimum cut length: 5 mm | Scrap end: 270 mm

• Main motor: 5.5 kW | 3 000 rpm | integrated cooling system

• Conveyor length: 4 m | load capacity up to 500 kg

• Air pressure: 6–8 bar | air consumption ≈ 40 L/min

• Machine dimensions: 6630 × 1340 × 1440 mm

• Machine weight: ≈ 735 kg

Control and operation

A large touchscreen interface guides the operator through job setup, tool selection, and quality monitoring.
All cutting lists, drilling patterns, and threading parameters can be saved as recipes for quick retrieval.
Built-in diagnostic tools and counters support predictive maintenance.
The result is a saw and drilling machine for aluminium profiles that is both highly accurate and user-friendly, designed for modern production environments.

Key Advantages of EVO DD

Combined processing in one setup
Cutting, drilling, and threading in a single cycle — saving setup time, reducing errors, and improving repeatability.

Unmatched precision
Servo-controlled feed and digital motion control ensure clean, stable cuts and hole positions within ± 0.2 mm.

Robust and durable design
The heavy-duty cast-iron frame minimizes vibration, increases tool life, and ensures long-term accuracy in continuous operation.

Efficient and low-maintenance
Servo technology and automatic lubrication lower energy use and maintenance requirements.

Certified safety
Full enclosure and light-curtain system comply with the latest EU safety standards (CE).

High productivity
Up to 60 % shorter processing times thanks to simultaneous cutting and drilling operations.

Application Areas

• Window and door manufacturing – precision cutting and drilling of aluminium frames

• Façade construction – series production of complex aluminium systems

• Metal and light construction – cutting, drilling, and threading of profiles for frames, housings, and supports

• Machine and enclosure building – precise threaded holes for mechanical assembly

• General aluminium profile processing – for manufacturers demanding the highest accuracy and productivity

Proven industrial quality

With the EVO DD, you combine sawing, drilling, and threading in a single, stable, and automated process.
This saw and drilling machine for aluminium profiles reduces workflow steps, streamlines production, and enhances output — delivering measurable quality improvements on every finished component.
It’s the perfect investment for factories seeking to raise efficiency, accuracy, and safety simultaneously.

Conclusion

The EVO DD Saw and Drilling Machine for Aluminium Profiles represents precision cutting, safe operation, and high-performance drilling in one robust industrial system.
Vibration-free, low-maintenance, CE-certified, and energy-efficient — it’s the ideal solution for companies striving to maximize productivity, reliability, and cost-effectiveness.

Contact our sales team: info@evomatec.de

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