• Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines

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ALUMINIUM DOUBLE HEAD MITRE SAW - ALUMINIUM PROFILE SAW MACHINE - Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
ALUMINIUM DOUBLE HEAD MITRE SAW

Aluminium Double-Head Mitre Saw – Precision and Efficiency for Modern Profile Cutting

Introduction: Why Double-Head Mitre Saws Are Indispensable

The machining of aluminium profiles is a central task in window construction, door manufacturing, façade engineering and industrial lightweight construction. A large share of the precision and dimensional accuracy of finished components depends directly on the quality of the cut.

This is where the aluminium double-head mitre saw comes into play. It is specifically designed to cut profiles from both sides simultaneously – with maximum precision and at any angle. In doing so, it replaces several single saws and significantly increases efficiency.

What Is an Aluminium Double-Head Mitre Saw?

A double-head mitre saw consists of two synchronously operating sawing units mounted on a rigid guide. Both heads can be controlled independently and set to the required angle.

Typical Features:

  • Two saw heads for simultaneous cutting of profiles

  • CNC control for precise angle and length settings

  • Mitre cuts from 45° to 135° (depending on the model)

  • Automatic positioning system for high repeat accuracy

  • Powerful motors for aluminium profiles up to 200 mm in height

  • Cooling and chip extraction for clean cuts

Advantages of a Double-Head Mitre Saw

1. Precision and Repeatability
CNC control enables exact angle settings and reproducible results.

2. Time and Cost Savings
Two cuts in a single operation → faster, more efficient, less rework.

3. Flexibility
Suitable for different profile types: window frames, door profiles, façade elements.

4. Material Conservation
Optimised cutting plans reduce offcuts and waste.

5. Automation
Many models offer automatic feeding, material clamping and cut-optimisation software.

Typical Applications

  • Window construction: cutting of frame and sash profiles

  • Door construction: machining of aluminium door profiles

  • Façade construction: precise length and angle cuts for load-bearing structures

  • Conservatories and glass façades: accurately fitting profiles for glass frames

  • Industrial lightweight structures: cutting of aluminium beams and frames

Technology in Detail

CNC Control

  • Input of length dimensions via touchscreen or CAD data

  • Storage of cutting programs for series production

Cutting Ranges

  • Standard: 45° / 90° / 135°

  • Special models: continuously adjustable angles

Tools

  • Carbide saw blades with Ø 400–600 mm

  • Special tooth geometry for aluminium

  • Coolant supply or Minimum Quantity Lubrication (MQL)

Safety

  • Blade guards over the saw blades

  • Pneumatic material clamping

  • Emergency-stop systems in accordance with CE standards

Double-Head Mitre Saw vs. Single-Head Mitre Saw

Criterion Double-Head Mitre Saw Single-Head Mitre Saw
Cutting speed Very high Medium
Precision CNC-accurate Operator-dependent
Series production Ideal Limited
Acquisition cost Higher Lower
Long-term profitability Very high Lower